AJE ELECTRONIC TECHNOLOGY
OUR MANUFACTURING
Modern electronics manufacturing demands more than machines—it requires stable processes, experienced teams, and systems that scale reliably from prototype to mass production.
Our SMT workshop integrates advanced placement equipment, reflow systems, and in-line control to deliver consistent PCBA output at scale, supporting EVT, DVT, and mass production with controlled quality and repeatable manufacturing performance.
High-speed assembly
SMT & PCBA Manufacturing
Our PCBA workshop is configured to support both prototype builds and volume production with consistent quality. We support fine-pitch components, mixed-technology boards, and multi-layer PCBs. We have in-process AOI inspection and functional testing integrated into the SMT flow. This setup allows us to flexibly handle pilot runs while maintaining throughput for stable mass production.
Our SMT & PCBA Machines
Technical Capability
- Component size: 01005 – large QFN / BGA
- PCB size: up to 450 × 350 mm
- Placement accuracy: ±0.03 mm
- Supports single-sided and double-sided SMT
- Lead-free / RoHS-compliant processes
Applications
- Pet & Animal Care
- Automotive Electronics
- Home & IoT
- Consumer Accessories
- Medical & Health
- Industrial & Environmental
- Security & Access Control
- Small Home Appliances
Production Scale
- From engineering prototypes to 50,000+ pcs/month per project
- Optimized for ODM/OEM multi-revision projects
DIP & Through-Hole Assembly
Built for hybrid designs, high-power components, and mechanically critical assemblies.
Our DIP assembly capability supports products that require strong mechanical fixation, high-current handling, or hybrid PCB designs.
With dedicated DIP lines, assisted soldering stations, and wave soldering support, we handle connectors, transformers, and large components with consistency and reliability—making this process ideal for power electronics, automotive applications, and industrial control products.
Core Capabilities:
Dedicated DIP Assembly Lines
Support manual and semi-automated insertion for connectors, transformers, relays, and large through-hole components.
Manual & Assisted Soldering Stations
Used for selective soldering, reinforcement points, connectors, transformers, and rework.
Wave Soldering Line
Dedicated wave soldering for through-hole components on mixed-technology boards.
Process Control & Inline Inspection
Applied throughout DIP assembly to verify solder quality, component orientation, and mechanical strength before products move to the next stage.
A high-capacity injection molding line supporting precision plastic parts production, combining automated equipment and experienced operators to ensure stable quality, consistent output, and scalable manufacturing for mass production programs.
Precision FOR production
Injection Molding
Our injection molding capability supports both prototype validation and stable mass production of plastic components used in finished electronic and electromechanical products. We operate a broad range of molding machines to accommodate different part sizes, structural requirements, and material behaviors, enabling everything from cosmetic housings to load-bearing functional parts. Tooling is developed with production intent, focusing on mold life, cycle stability, and dimensional consistency rather than short-term prototyping shortcuts.
Mold Types
- Single-cavity & multi-cavity molds
- Family molds
- Insert molding & overmolding
- 2K / multi-material molding
Machines & Capacity
- 40+ injection molding machines
- Tonnage range: 50 – 2000 tons
- Part weight range: 0.1g – 5,000g
Materials & Tooling
- Mold materials: P20, H13, S136, NAK80, 420SS, Aluminum
- Supported plastics: 1000+ materials and grades
Quality & Precision
- Tolerance: ±0.01 mm – ±0.05 mm (part-dependent)
- Mold life: 100,000 – 1,000,000+ shots
- Multiple Surface finishes
Lead Time
- Mold design: 5-7 days
- Mold fabrication: 3–6 weeks
- Production ramp-up: 2–3 days
Assembly & Testing
From PCBA to finished, export-ready product
Our assembly and testing operations are structured to ensure consistency, reliability, and full traceability at every production stage.
We combine mechanical assembly, electronic integration, and functional verification into controlled, repeatable workflows—supporting products from early pilot builds through stable mass production while maintaining strict process discipline.
Testing is embedded throughout production and includes functional verification, electrical safety checks, aging and burn-in testing, and final inspection prior to packaging. Environmental and EMC pre-compliance testing capabilities allow early risk identification before certification.
Assembly Lines
Assembly Scope
- PCBA Integration: Supports boards from 20 × 20 mm to 500 × 400 mm, single or multi-board assemblies
- Mechanical Assembly: Torque-controlled fastening (0.05–8 N·m) with alignment tolerance up to ±0.1 mm
- Wiring & Power Modules: Handles cable gauges AWG 30–AWG 12, connectors up to 32 A / 250 V
- Cosmetic & Workmanship Inspection: 100% visual inspection under 500–1,000 lux, AQL-based acceptance
Testing & Quality Control
In-Line & Post-Assembly Inspection
- AOI (Automatic Optical Inspection) for solder and component verification
- Visual and functional checks at defined process checkpoints
Electrical & Functional Testing
- Programmable DC regulated power supplies and load testers
- Oscilloscopes, signal generators, and bridge testers
- Host computer–based functional testers for firmware and interface validation
Reliability & Environmental Testing
- Constant temperature & humidity test chambers
- Aging and burn-in testing for power and electronic stability
- Life-cycle and stress verification based on product requirements
EMC Pre-Compliance Support
- EMC single-phase simulated power network
- EMC500 receiver for conducted emission evaluation
- Used for early risk screening before third-party certification
Production Scale
- EVT / DVT / PVT pilot builds
- Small-batch validation and ramp-up support
- Stable mass production with repeatable quality controls
- Designed for export-oriented OEM / ODM programs
Our Testing Equipments
Consolidated export logistics supporting mass production programs, containerized shipments, and global distribution. Delivery planning is aligned with validated production capacity, material readiness, packaging standards, and international shipping requirements to ensure stable lead times, traceability, and reliable fulfillment for long-term OEM and ODM supply programs.
RELIABLE DELIVERY AT SCALE
Delivery & Fulfillment
Our delivery and fulfillment operations are structured to support mass production programs with stable output planning and predictable lead times. Production schedules are driven by validated manufacturing capacity, confirmed material readiness, and approved quality gates to ensure consistent shipment performance. We manage packaging, labeling, palletization, and export documentation in accordance with international logistics requirements, supporting sea, air, and consolidated freight solutions. From pilot transitions to long-term volume orders, our delivery system is designed to maintain reliability, traceability, and on-time execution across global OEM and ODM supply chains.
Capacity Commitment
- Weekly and monthly output planning based on confirmed forecasts
- Buffer capacity reserved for priority and long-term customers
- Flexible shift allocation for peak demand programs
- Stable delivery performance for continuous production runs
Packaging & Export Readiness
- 2 dedicated packaging lines for retail and bulk packing
- Custom packaging, labeling, and carton configuration supported
- Export-compliant packing for air, sea, and express shipment
- Suitable for OEM, ODM, and private-label programs
Global Logistics Support
- Experience shipping to North America, Europe, Middle East, and Asia
- Support for EXW, FOB, CIF, and DDP terms
- Documentation support: commercial invoice, packing list, COO
- Coordination with customer-nominated forwarders or integrated logistics partners
Delivery Assurance
- Production release only after quality and test approval
- Final inspection completed before shipment
- Clear shipment tracking and dispatch confirmation
- Designed for on-time delivery in volume manufacturing programs
Typical Delivery Cycle
- Production Planning (2–3 days)
Batch definition, capacity allocation, and manufacturing schedule confirmation. - Material Procurement & Incoming Inspection (15–20 days)
PCB fabrication, component sourcing, and full IQC inspection against approved BOM. - Mass Production (5–7 days)
SMT, PCBA, and final assembly executed on validated production lines. - Final Quality Inspection (2–3 days)
Functional testing, performance verification, and FQC approval before release. - Packaging & Shipment (2–3 days)
Export-ready packaging, labeling, and complete delivery documentation.
